2006 International 9400i Recalls

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NHTSA Campaign Number: 09V386000
Manufacturer: Navistar, Inc.
Manufactured Begin Date: April 1st, 2003
Manufactured End Date: December 21st, 2007
Date of Owner Notification: October 13th, 2009

Defect Summary:
NAVISTAR IS RECALLING CERTAIN MODEL YEAR 2003 THROUGH 2008 HEAVY TRUCKS MANUFACTURED BETWEEN APRIL 1, 2003 AND DECEMBER 21, 2007, EQUIPPED WITH CATERPILLAR C15 ENGINES. THE VARIABLE VALVE ACTUATION (VVA) OIL LINE MAY WEAR AGAINST THE P-CLIPS RETAINING THE OIL LINE, CAUSING AN OIL LEAK.

Consequence Summary:
AN OIL LEAK COULD RESULT IN A FIRE.

Corrective Summary:
NAVISTAR IS WORKING WITH CATERPILLAR TO REPAIR THE ENGINES FREE OF CHARGE. PLEASE SEE 09E-020. THE SAFETY RECALL BEGAN ON OCTOBER 23, 2009. OWNERS MAY CONTACT CATERPILLAR AT 1-800-447-4986 OR NAVISTAR AT 1-260-461-1890.

Recall Notes:
OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

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NHTSA Campaign Number: 06V077000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 6502
Manufactured Begin Date: April 27th, 2005
Manufactured End Date: January 23rd, 2006
Date of Owner Notification: May 25th, 2006

Defect Summary:
ON CERTAIN TRUCKS, THE HOSE CONNECTING THE ENGINE BLOCK TO THE FRAME IS ROUTED NEAR THE ENGINE'S TURBOCHARGER. HEAT FROM THE TURBOCHARGER MAY CAUSE THE HOSE TO MELT.

Consequence Summary:
IF MELTING OF THE HOSE OCCURS, ENGINE OIL COULD SPRAY UPWARD ONTO THE SURFACE OF THE TURBOCHARGER HOUSING POSSIBLY CAUSING SMOKE OR A FIRE. THIS MAY LEAD TO PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

Corrective Summary:
DEALERS WILL REPLACE THE HOSE FREE OF CHARGE WITH A HIGHER THERMAL RESISTANCE AND A KEVLAR REFLECTIVE HEAT WRAP WILL BE INSTALLED OVER THE NEW HOSE. THE RECALL BEGAN ON MAY 25, 2006. OWNERS MAY CONTACT INTERNATIONAL AT 1-800-448-7825.

Recall Notes:
INTERNATIONAL RECALL NO. 06502.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

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NHTSA Campaign Number: 05V296000
Manufacturer: Navistar, Inc.
Manufacturer Campaign Number: 5514
Manufactured Begin Date: April 1st, 2002
Manufactured End Date: June 15th, 2005
Date of Owner Notification: July 22nd, 2005

Defect Summary:
ON CERTAIN 4X2 AND 6X4 HEAVY DUTY TRUCKS, THE POSITIVE BATTERY CABLE BETWEEN THE BATTERIES AND THE STARTER MAY RUB AGAINST AN ELECTRICAL GROUND CABLE BETWEEN THE STARTER AND FRAME RAIL.

Consequence Summary:
THIS CHAFING COULD CAUSE AN ELECTRICAL SHORT AND/OR FIRE.

Corrective Summary:
DEALERS WILL INSPECT THE VEHICLES TO DETERMINE IF ANY CHAFING HAS OCCURRED BETWEEN POSITIVE AND NEGATIVE CABLES. IF THERE IS NO EVIDENCE OF CHAFING, THEN A SADDLE CLAMP WILL BE INSTALLED TO ENSURE CABLES WILL NOT RUB. IF THERE IS EVIDENCE OF CHAFING, THE DAMAGED CABLES WILL BE REPLACED AND THE SWIVEL SADDLE CLAMP INSTALLED. THE RECALL BEGAN ON AUGUST 22, 2005. OWNERS MAY CONTACT INTERNATIONAL AT 1-800-448-7825.

Recall Notes:
INTERNATIONAL RECALL NO. 05514.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.